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    Reclaimer Rail Footing Support and Level Correction

    Sub-industry
    Reclaimer
    Problems
    Subsidence
    Location
    NSW
    Year
    2024
    Solutions
    Re-levelling
    Technology
    Teretek®

    Problem

    The Stacker/Reclaimer’s rail support footings, which service a coal stockpile, were experiencing general subsidence, with a notable differential settlement between the two rails.

    This imbalance was nearing operational tolerance limits and required correction. Additionally, water from a fire hydrant network, hot weather sprayers, historic pipe failures, and localised surface flooding exacerbate subsidence, further compromising rail stability.

    Solution

    Mainmark addressed the most subsided areas of the rail support footings by drilling through the lowest sections and injecting material into the target support soils.

    This approach filled voids, provided additional support, and levelled the footings to within target tolerances. The work was carefully timed to coincide with an operational shutdown to avoid disrupting the conveyor and stacker/reclaimer operations.

    Result

    The injection process successfully filled voids, re-supported and level corrected the rail support footings to the desired level tolerances, restoring safe operational conditions.

    Due to strategic scheduling during an operational shutdown, the project was completed with minimal disruption.

     

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