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Submit your enquiry using our online form and include a brief message about the type of issues you are experiencing. One of the Mainmark experts will contact you as soon as possible.

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Manufacturing

Overview

Mainmark provides solutions for asset preservation across the New Zealand manufacturing sector.

We help maintain the efficiency, safety, and longevity of your facilities — from manufacturing plants to storage buildings, logistics or transport yards.

Owners will be familiar with the wear and tear facilities experience on a daily basis. As these sites age, problems can become more pronounced and impact productivity and employee health and safety. Over time, this can create serious operational and safety issues that become costly unless rectified as soon as possible.

Our teams are experts in helping factory and warehouse owners faced with unlevel buildings and weak ground. Mainmark has fine tuned its range of solutions and technologies with your unique needs in mind.

We avoid costly and disruptive options like excavation and underpinning. Our solutions are non-toxic, environmentally inert, and safe for surrounding water sources. Projects can be completed in as little as a few days or even a few hours and are often safe to use immediately, ensuring minimal disruption to your operations.

Features & Benefits

Mainmark’s level correction methods for factories & warehouses

Fast

Compared to traditional repair methods, our technologies have fast curing times, and treated areas can be used immediately or without delays.

Immediately Trafficable

As soon as the repair is completed, the area can be re-opened to traffic and be used fully.

Non-Invasive

Repairs are performed without the need for excavation or extensive disruption.

Cost-Effective

Compared to traditional methods, our solutions are more cost-effective.

Key challenges faced by New Zealand’s Manufacturing sector include

Structural Performance and Integrity

Manufacturing plants endure a range of environmental and weather conditions. These include moisture, salinity in coastal areas, and seismic activity. The use of chemicals during the production process also requires the use of specialised coatings for storage tanks.

Weather and Environmental

Open slab joints allow rainwater to infiltrate the subgrade beneath the transport yard pavement. As trucks travel across the slab, the soil fines are pumped out from underneath the slab, removing the slab’s support. Over time, the void beneath the slab increases.

 

 

Operational Efficiency

In cases where repair and maintenance is needed, maintaining operational efficiency is crucial. Any downtime in this sector can result in significant financial losses. Equipment and heavy machinery also have tight operating tolerances, and exceeding these tolerances could lead to unwanted downtime or even shutdowns.

Slab Lifting In Action

A timelapse of a slab being re-levelling at a commercial building.

Our state-of-the-art, proprietary engineered ground strengthening solutions help address the structural damage that subsidence has caused to slabs, driveways, hardstands, and floors.

Teretek® or JOG are the preferred methods to lifting concrete slabs.

Our Solutions

Re-levelling is crucial to maintaining machinery operations and ensuring overall safety.

Returning foundations back to level will correct uneven floors and remove trip hazards. Mainmark can also re-level storage tanks and silos to avoid costly demolition or rebuilds.

Our Teretek and JOG solutions are controlled, fast, and low impact with minimal business disruption.

Ensure manufacturing facilities can support heavy loads

Ground improvement ensures manufacturing facilities can support heavy loads and machinery vibrations.

We improve the load-bearing capacity of soil under your structures to increase foundation performance and reduce long-term subsidence.

We also provide water control and waterproofing solutions for concrete structures.

Your operation may have washing facilities with high exposure to water and chemicals. Rain or flooding may also result in unwanted water infiltration in your facilities.

Our solutions reduce the risk of further damage and restore hygiene standards in these areas.

The concrete structures used in manufacturing plants need protection

Our concrete coating and repair solutions help preserve the integrity and durability of these structures from environmental elements, operational wear, and chemicals stored on site. 

This also ensures compliance with health and safety standards.

Need help?

Need Help With A Project? Contact Us Today

Why Choose Mainmark?

The Mainmark Difference

Pioneers Of Resin Injection in New Zealand

Founded in 1989, Mainmark pioneered Resin Injection technology in New Zealand.

ISO Accreditation

Mainmark is proud to have achieved and maintained our ISO Accreditation since 2017.

Guaranteeing risk mitigation and operational excellence.

Award-Winning Ground Engineering Company

Delivering the world’s most advanced, innovative and accurate ground engineering solutions and technologies.

Global Reach with Local Expertise

Where global experience, innovation and technical knowledge, meet to deliver dynamic local expertise.

50 Year Product Warranty

We offer an exceptional 50-year product warranty for your peace of mind.

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New builds

Cut back on build time

We’ve covered solutions for existing facilities, but what about new builds?

Cost and space restrictions can often mean manufacturing plants are not constructed on the best ground. One popular method to handle this is pre-loading of poor or soft soils. 

This is a slow process that involves importing and placing 1-2m of soil on site and letting its weight consolidate the soil beneath. This added soil or fill also has to be removed before building.

By contrast, Mainmark’s Terefil cellular concrete solution cuts back the time to build from months or years, to hours or days. This option reduces primary settlement and has you building straight away. 

Get a quote

Arrange a site assessment in 3 simple steps:

Step 1

Submit your enquiry using our online form. Include a brief message about the type of foundation issues you are experiencing.

Step 2

Our friendly customer service team will be in touch to schedule a site assessment that suits you.

Step 3

One of the Mainmark experts will visit your asset, assess the damage, and ascertain the likely cause. They will establish the approach needed, creating a plan specific to the needs of the problem and provide you with a detailed quote.

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© 2024 The Mainmark group of companies. ‘Mainmark®’, ‘Terefil®’, ‘Terefirm®’ and ‘Teretek®’ are trademarks of the Mainmark group of companies.

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