Ultra-Panels are high-tech, precast concrete panels that can eliminate the need for resurfacing concrete in marine, road, public infrastructure, agriculture, defence, manufacturing, and mining environments.

Concrete pavements in these high-abrasion, chemically-affected, or high-traffic areas usually require regular concrete slab replacement.

Ultra-Panels provide an innovative alternative solution to cast-in-place concrete surfaces and hard stand areas, offering cost-effective and long-term repair and rehabilitation of concrete surfaces. Ultra-Panels act as wear plates over a cast-in-place concrete base slab, improving concrete strength and removing the need for pavement replacement.

Ultra-Panels are made from ultra-high performance, fibre-reinforced concrete. They are exceptionally durable and abrasion resistant, and are a truly revolutionary concrete reinforcement solution. This high-strength concrete can withstand even the most extreme abrasive conditions, and provides excellent fatigue performance under repetitive loading.

Ultra-Panels precast concrete slabs don’t just cover high-wear areas; they provide the necessary structural support to ensure the correct distribution of point loads. This helps prevent further cracking, and maintains the integrity, of the original cast-in-place concrete slab.

Ultra-Panels are ideal for areas that need to be used constantly. The precast concrete panels are fast to install, long-lasting, and can tolerate traffic in a matter of hours.

Like all Mainmark products, Ultra-Panels are environmentally inert. They can be customised to suit specific requirements and conditions, incorporate steel fibres if required, and have an average compressive strength of 140MPa.

Features Benefits
Made with ultra-high performance concrete
  • Extremely abrasion-resistant
  • Extremely resistant to wear caused by heavy traffic
  • Crack-resistant because there is zero heat output and drying shrinkage
Delivers an average compressive strength of 140 MPa
  • Substantially improves the strength of concrete surfaces
Engineered to last longer
  • Extends the life of concrete surfaces to reduce replacement and maintenance costs
Excellent fatigue performance
  • Able to withstand repetitive loading
Resists impact
  • Ideal for heavy-duty environments such as scrap metal yards, chemical loading yards, and mines
Steel fibres can be incorporated
  • Can be engineered to deliver greater resistance to impact
  • Protects against the spreading of cracks
Installed quickly and at full strength
  • Once the area has been grouted, it can be used in a matter of hours
  • Minimises downtime
  • Makes concrete surfaces safer, quickly

Applications

Mainmark Ultra-Panels can be used in various industries, across a diverse range of situations and circumstances. Typical applications include concrete roads, driveways, pads, hardstands, and floors in:

  • Mines
  • Wharves
  • Sea bridges
  • Scrap yards
  • Military facilities
  • Tracked vehicle yards
  • Blast walls
  • Chemicals loading yards
  • Refill stations
  • Garbage disposal centres
  • Dairy facilities
  • Abattoirs